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Services

Three services, one verifiable process

Project-based simulation when you need an answer; training when your team will do the work; energy efficiency consultancy when the starting point is unclear. All three rest on the same foundation: a model validated against real data.

Quick choice

How do you want to work?

The three services differ in who does the work; the engineering team and the requirement to validate the model before drawing conclusions remain the same.

CFDWAYS does it and hands over the results

You have a specific problem and need a well-founded answer. CFDWAYS handles the full scope: building and validating the model, diagnosing the problem and proposing verified options.

Project-based simulation →

Your team does it, CFDWAYS hands over the know-how

You already have engineers and want the capability to stay in-house. Training built on your own problems, with model templates and a validation procedure.

Training & handover →

You do not know where to start

You know the plant consumes more than it should, but not where. Start with an audit of the system in operation, then decide whether simulation is needed.

Energy efficiency consultancy →
Service 1

Project-based engineering simulation

CFD is used as virtual testing: a digital model of the equipment is run at real operating conditions to observe quantities no sensor can measure, before any hardware is changed.

Collect the data

2D equipment drawings, piping ISO drawings, operating conditions. You supply them according to a checklist from CFDWAYS.

Build & validate the model

CAD → meshing → physics setup. Calibrated against design data or operating measurements before any analysis.

Analyze & diagnose

Velocity, temperature, pressure and phase distribution fields; bottlenecks and root causes located by quantitative criteria.

Propose & verify

Improvement options are re-run on the same model, and the before/after KPI comparison forms the basis for the decision.

Flow & heat transfer analysis

Flow distribution, pressure loss, heat exchange, shape optimization of flow guides.

Multiphase & reacting flow

Gas–solid, gas–liquid, evaporation–condensation; combustion and SOx/NOx removal reactions.

R&D and operations integration

Process simulation (whole-system heat balance) coupled with detailed CFD; smart monitoring built on AI/ML.

Delivered projects typically take 4–8 weeks for one piece of equipment, including the verification round for the improvement options. The model is calibrated before any conclusions are drawn; on the 2022 FGD project, the client confirmed the predicted pressure loss was within about 5% of measurements.

Send project details See the project results

Service 2

Training & skills handover

The goal is for your engineers to run the simulation process on your own equipment independently; the software is only the means.

  • Standard courses: mastering Simcenter STAR-CCM+ / FloEFD from basics to advanced, online or on site.
  • Tailored courses: built on your company's real problems and applicable immediately.
  • Process handover: model templates, evaluation criteria, validation procedure — assets that stay with your team.

Discuss your training needs

Multiphysics simulation classes in the training program
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The CFDWAYS energy monitoring platform
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After the audit, the KPIs go onto a monitoring platform for continuous tracking.
Service 3

Energy efficiency consultancy

A three-step chain proven in the ceramic tile industry: energy audit → CFD diagnosis → improvement plan with KPIs to track.

  • Energy audit: heat and mass balance on the running system, locating the operational bottleneck.
  • Diagnosis: simulation is applied only where the root cause has to be traced.
  • Retrofit & tracking: detailed design of the option, fabrication with our partners, then the KPIs go onto a monitoring platform to track performance over the long term.
Ceramic spray-drying system: payback under 2 years (2022–2024 project).

Talk to us about your system

Comparison

Where the three services differ

The three services compared on the four questions that arise when defining a scope of work.

Project-based simulation Training & handover Energy efficiency consultancy
Suits One specific, well-bounded problem that needs a well-founded answer An existing engineering team that wants the simulation capability in-house A plant consuming too much, with no idea which step is responsible
You provide 2D or piping ISO drawings, operating conditions, existing measurements A real company problem, the software in use, the team's current level Energy consumption figures, operating logs, design parameters
You receive A validated model, a diagnosis report, verified improvement options Model templates, evaluation criteria, a working validation procedure An audit report, a retrofit plan with KPIs and detailed design
Measured by KPI comparison before/after on the same model Your team running the whole process on their own equipment Measured specific consumption and payback time

The three services can be combined: many clients start with an audit, move to simulation where the root cause has to be traced, then take training so their team can take over.

Frequently asked questions

What do I need to provide to start?

2D equipment drawings (or piping ISOs) and the operating conditions. If data is incomplete, CFDWAYS specifies the minimum set to collect.

How can I trust simulation results?

Every model is calibrated and validated against design data or real measurements before it is used to draw conclusions. On the 2022 FGD project, the client confirmed a pressure-loss prediction error of ~5%.

How does a project start?

Send a description through the Contact page. Within 24 working hours, a CFDWAYS engineer replies on whether the problem can be solved by simulation and what data is needed. This preliminary assessment is free and precedes any discussion of scope and cost.

Is my data kept confidential?

Drawings, parameters and results belong to you; CFDWAYS publishes nothing without written consent — exactly as the anonymized case studies on this site show.

Start with a technical conversation

Describe the problem in ten lines; CFDWAYS replies within 24 working hours on whether it can be solved by simulation, what data is required and the expected timeline.

Send your problem description