For equipment operating below requirements: energy consumption above design, skewed flow distribution, emissions over the limit, or output stuck at a ceiling. It starts from measurements on the real system.
Before simulation, the actual operating point of the equipment must be established against design. This is the lowest-cost step and the basis for deciding whether to proceed.
Operating logs, on-site readings, design parameters, equipment drawings and piping ISOs. CFDWAYS specifies the minimum list if the data is incomplete.
A balance of the whole system to locate the losses; in many cases the bottleneck lies outside the equipment originally suspected.
The result is quantified: the gap to design, the share recoverable through operation, and the share that requires hardware intervention.
Most of the wasted energy in a plant lies in how the machines work together under real operating conditions.
Sensors show the outcome, not the cause. Simulation acts as a microscope, revealing zones that no instrument can reach.
This step turns the diagnosis into a concrete hardware change that can be ordered and installed.
A few feasible retrofit options, each stating the scope of intervention and a relative cost estimate.
Every option is re-run on the same validated model and KPIs compared before/after — the decision rests on data.
Fabrication drawings for the chosen option; manufacturing and supply are carried out with partners.
Measurements after the retrofit are compared with the model prediction, closing the loop and calibrating for later projects.
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Send your current operating parameters and the design parameters. CFDWAYS replies within 24 working hours on the most significant gap and how to verify it.
